Air Compressor Low Pressure​

The JXL-100APM Low Pressure Air Compressor is a highly efficient device designed to provide stable low-pressure gas, widely used in various industrial fields, including pneumatic control, packaging, textiles, and food and beverage industries. Its high performance and energy-saving features make it an ideal source of compressed air.

• High-Efficiency Design: Utilizes advanced technology to provide stable gas output, ensuring continuity and efficiency in production processes.
• Low Energy Consumption: Optimized for low-pressure operation, saving approximately 7-10% of energy for every 1 bar reduction in exhaust pressure, significantly reducing operational costs.
• Permanent Magnet Motor: Equipped with a high-efficiency permanent magnet motor, which improves energy efficiency by over 10% compared to traditional motors, achieving constant pressure output and avoiding pressure differential waste.
• Low Noise Operation: Incorporates advanced soundproof materials and designs to maintain low noise levels during operation, enhancing workplace comfort.
• Intelligent Control System: Features an integrated PLC control system for real-time monitoring and automated operation, supporting 24-hour unattended operation.
• Long Service Life: High-quality materials and precision design enhance durability, extend maintenance intervals, and reduce maintenance costs.
• Excellent Heat Dissipation: Optimized heat dissipation design ensures stable operation and minimizes energy loss.

This product consists of several key components, each playing an important role in the normal operation and performance of the equipment. Additionally, certain parts may experience wear over time and require regular maintenance or replacement.

Main Parts

• Compressor Main Unit: Responsible for compressing gas, typically including screw, piston, or other types of compression mechanisms.
• Motor: Provides power, usually employing a permanent magnet motor or asynchronous motor, which determines the compressor’s efficiency and output.
• Control System: PLC control system used to monitor the operating status of the equipment and automate operations, ensuring efficient performance.
• Oil-Gas Separator: Separates lubricating oil from the compressed gas, ensuring the cleanliness of the output gas.
• Cooling System: Maintains appropriate operating temperatures during operation, typically including cooling fans and radiators.
• Filter: Filters out impurities from the intake air, protecting the internal components of the compressor and ensuring clean gas.
• Air Storage Tank: Stores compressed air, balances supply pressure, and ensures stable output.

Wear Parts

• Oil Seal: Prevents lubricating oil leakage; may wear out over time and requires regular replacement.
• Filter Element: Can become clogged with dirt over time, necessitating regular replacement to maintain smooth gas flow.
• Bearing: Supports moving parts and may wear out with use, potentially causing noise or failure; requires regular inspection and replacement.
• Seal Ring: Ensures sealing between components to prevent gas leakage; should be checked and replaced after prolonged use.
• Oil Separator Element: Its efficiency may decrease with extended use; requires regular inspection and replacement.
• Cooling Water Pipes and Pumps: Ensure proper operation of the cooling system to avoid overheating; aging pipes or faulty pumps should be replaced promptly.

Regular maintenance and inspection of the main parts and wear parts of low pressure air compressors can ensure efficient operation and extend their service life.

• Daily inspection: Daily checking of operating parameters, such as temperature, pressure, and current, and regular checking of bearings to ensure normal operation of the equipment.
• Regular replacement of wearing parts: Replace the oil filter, air filter and oil/air separator according to our recommended intervals.
• Lubricating oil replacement: Replace the lubricating oil regularly to ensure good lubrication and cooling of the screw head.
• System cleaning: Clean the inside and outside of the air compressor regularly to prevent dust and impurities from accumulating.

• Pneumatic tool operation: Used for pneumatic wrenches, drills, and other tools, enhancing work efficiency.
• Packaging machinery: Supports pneumatic systems in automatic packaging lines, ensuring stable and reliable packaging processes.
• Textile industry: Provides low-pressure gas for pneumatic control equipment, ensuring the normal operation of textile machinery.
• Food and beverage production: Supplies low-pressure gas during production and packaging, meeting hygiene and efficiency requirements.
• Printing industry: Used in pneumatic printing machines and related equipment, ensuring precise operation and stable output.
• Automotive manufacturing: Provides low-pressure gas in painting, assembly, and testing stages, ensuring efficient production line operation.
• Pharmaceutical industry: Supplies oil-free, clean compressed air to meet strict requirements in pharmaceutical production.
• Laboratories and research: Serves as a gas source for various experimental devices and instruments, ensuring accuracy and reliability in experiments.